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Specialty Coffee Roasters & Brands: Designed for automated packaging of retail-ready Original Blend K-Cup cartons, streamlining post-filling logistics.
Co-packers & Contract Manufacturers: Perfect for high-mix, low-volume contract manufacturing facilities requiring quick count modifications (e.g., 4-count, 8-count, 12-count, or 16-count) with minimum downtime.
Nutraceutical & Tea Pod Packers: Fully compatible with herbal tea capsules, hot cocoa pods, and functional beverage pods utilizing standard K-Cup geometries.
E-commerce & Subscription Box Suppliers: Ideal for high-speed batch packaging where reliable, automated piece-counting into varied carton sizes is required daily.
High-Frequency Vibratory Bowl Counting System: Features a customized dual or multi-lane vibratory bowl feeder. Utilizing precise fiber-optic/laser sensors, it automatically arranges, separates, and counts loose K-Cups at high speeds, guaranteeing zero count discrepancies per box.
Vertical Gravity-Drop Filling Mechanism: Instead of mechanical horizontal pushing, the counted coffee pods are released directly through a customized funnel chute, utilizing vertical gravity to drop smoothly into the waiting opened carton, completely eliminating pod deformation.
Heavy-Duty Mechanical Carton Erecting: Driven by a synchronized mechanical cam assembly and high-vacuum suction cups, flat-packed cartons are smoothly pulled open and positioned vertically beneath the filling chute, preventing jams even with recycled cardboards.
Premium SUS304 Sanitary Build: All product contact lanes, vibratory bowls, and dropping chutes are constructed from food-grade SUS304 stainless steel, preventing coffee dust or static buildup and allowing for easy wipe-down cleanup.
Flexible Engineering with MOQ = 1: We custom-engineer the vibratory bowl track widths, drop funnel dimensions, and carton-sealing options (tuck-in or hot-melt glue) to match your precise production goals. Minimum Order Quantity: 1 Unit.
The Dession Solution: Traditional timing-based filling often miscounts lightweight K-Cups. Our system utilizes precise inline optical-electronic sensors at the drop gate, validating the exact piece count in real-time before releasing the batch into the carton.
The Dession Solution: Horizontal pushers can easily scratch or tear the delicate top foil of coffee pods, causing oxygen leaks. Our vertical gravity-drop method ensures the pods only touch smooth SUS304 surfaces, eliminating physical friction and preserving 100% freshness.
The Dession Solution: We eliminate the time-zone barrier by providing 24/7 dedicated remote engineering support synchronized with North American business hours. Carton format changes and count adjustments are easily managed via the intuitive Omron/Panasonic PLC touchscreen.